I had been having FTF problems with my Challenger II ever since I got it several months ago. Federal Automatch seemed to be the only fail safe ammo. Winchester Xpert seemed the worst. It seemed to come down to either a bad firing pin or weak main springs, or both. Chim (RFC) graciously supplied some spring materials for the main springs. I went to Chatham's and got a new firing pin, FP spring, etc. and took it apart. The new main springs seemed to really improve the inertia given the hammer. I took the firing pin out, and found it had been tinkered with. The tip of it appeared to have been pinched to create a chisel point.

The new firing pin has a very round end. The old one had also been modified to (I guess) increase the travel of the firing pin. The roll pin gap had been expanded, but in the wrong direction. It would not have increased the length of travel:

I haven't gotten back to a range yet - maybe this afternoon, but I did pull the bullets on 5 rounds of Winchester Xpert and hand loaded each in the Challenger. Five shells, five ignitions. Not exactly an acid test, but it worked on the primer-only rounds. Now I hope I am not disappointed when I get to the range. notice the nice dimple on the rim fire case.

I hope I am not disappointed. Keeping my fingers crossed. TB

Work is for people who don't hunt, plink or fish. Now that I am retired, I hunt, plink and fish. Life is good.
Tigerbeetle